济南酒店排烟罩是怎么应对高峰期油烟量的
来源:http://www.jntfgd.com 日期:2025-05-20 发布人:创始人
在餐饮行业的高峰时段,油烟产生量可达平时的3-5倍,这对排烟系统的瞬时处理能力提出严峻挑战。排烟罩作为油烟捕集的核心装备,通过多维度的技术优化,构建起动态响应机制,确保在油烟脉冲式排放场景下维持95%以上的捕集效率。
During peak hours in the catering industry, the amount of oil fume generated can reach 3-5 times that of usual, posing a severe challenge to the instantaneous processing capacity of the smoke exhaust system. As the core equipment for oil fume capture, the exhaust hood has been optimized through multi-dimensional technology to establish a dynamic response mechanism, ensuring a capture efficiency of over 95% in the scenario of oil fume pulse emission.
一、流场重构技术:构建有序气流组织
1、 Flow field reconstruction technology: constructing ordered airflow organization
传统排烟罩在高峰期易出现气流紊乱,导致油烟逃逸。现代排烟罩采用计算流体力学(CFD)优化进气结构:
Traditional smoke exhaust hoods are prone to airflow turbulence during peak periods, leading to the escape of oil fumes. Modern smoke exhaust hoods use Computational Fluid Dynamics (CFD) to optimize the intake structure:
三维进气口设计
3D intake design
将平面进气口改造为锥形导流罩,进气角度优化至45°,在灶台上方形成半径1.2m的负压笼罩区。实测显示,该设计使油烟逃逸量降低60%。
Transform the flat air intake into a conical diffuser, optimize the intake angle to 45 °, and create a negative pressure coverage area with a radius of 1.2m above the stove. Tests have shown that this design reduces oil fume escape by 60%.
动态风量调节
Dynamic air volume adjustment
配备激光油烟浓度传感器,实时监测油烟粒子密度。当浓度超过设定阈值时,风机转速在0.3秒内提升至额定值,风量调节响应时间缩短至传统系统的1/5。
Equipped with laser oil fume concentration sensor, real-time monitoring of oil fume particle density. When the concentration exceeds the set threshold, the fan speed increases to the rated value within 0.3 seconds, and the response time of air volume regulation is shortened to 1/5 of traditional systems.
气流均布装置
Airflow uniformity device
在排烟罩内部设置整流栅格,将湍流转化为层流。在高峰期大流量工况下,气流速度偏差控制在±0.5m/s以内,避免局部气流死角。
Install rectifying grids inside the exhaust hood to convert turbulence into laminar flow. During peak periods of high flow conditions, the deviation of airflow velocity should be controlled within ± 0.5m/s to avoid local airflow blind spots.
二、复合过滤系统:实现高效油烟分离
2、 Composite filtration system: achieving efficient oil fume separation
面对高峰期复杂的油烟成分,排烟罩采用四级过滤体系:
Faced with the complex composition of oil fumes during peak periods, the exhaust hood adopts a four stage filtration system:
惯性碰撞预处理
Inertial collision preprocessing
首级采用蜂窝状铝箔滤网,孔隙率85%,利用气流转向时的惯性效应,捕集粒径>10μm的油滴,分离效率达70%。
The first stage adopts a honeycomb shaped aluminum foil filter with a porosity of 85%. By utilizing the inertia effect of airflow turning, it captures oil droplets with a particle size greater than 10 μ m and achieves a separation efficiency of 70%.
旋风分离强化
Enhanced cyclone separation
二级设置螺旋导流叶片,使气流产生旋转运动。在离心力作用下,5-10μm的油滴被甩向壁面,分离效率较传统滤网提升40%。
The second stage is equipped with spiral guide vanes to generate rotational motion in the airflow. Under the action of centrifugal force, 5-10 μ m oil droplets are thrown towards the wall, resulting in a 40% increase in separation efficiency compared to traditional filters.
静电深度净化
Deep electrostatic purification
三级采用双区式静电场,电离区电压12kV,吸附区电压6kV。对粒径>0.3μm的颗粒捕集效率达95%,臭氧产生量<0.05ppm,符合UL867安全标准。
The third level adopts a dual zone electrostatic field, with an ionization zone voltage of 12kV and an adsorption zone voltage of 6kV. The capture efficiency of particles with a particle size>0.3 μ m reaches 95%, and the ozone generation is<0.05ppm, which meets the UL867 safety standard.
活性炭吸附屏障
Activated carbon adsorption barrier
末级填充改性椰壳活性炭,比表面积>1200m²/g,对挥发性有机物(VOCs)的吸附容量提升3倍,饱和周期延长至6个月。
The final filling modified coconut shell activated carbon has a specific surface area of>1200m ²/g, which increases the adsorption capacity of volatile organic compounds (VOCs) by three times and extends the saturation period to 6 months.
三、自清洁维护机制:保障持续高效运行
3、 Self cleaning maintenance mechanism: ensuring continuous and efficient operation
高峰期连续作业易导致滤网堵塞,排烟罩配置智能自清洁系统:
Continuous operation during peak hours can easily cause filter blockage. The smoke exhaust hood is equipped with an intelligent self-cleaning system:
脉冲喷吹装置
Pulse spraying device
在滤网背面设置高频电磁阀,每2小时自动启动。以0.6MPa压缩空气进行反向脉冲喷吹,清除滤网表面积油,压差恢复时间<10秒。
Install a high-frequency solenoid valve on the back of the filter screen, which automatically starts every 2 hours. Use 0.6MPa compressed air for reverse pulse blowing to remove oil from the surface area of the filter screen, with a pressure difference recovery time of less than 10 seconds.
电加热防凝
Electric heating anti condensation
在静电场极板间嵌入柔性加热膜,维持表面温度70℃。防止油脂冷凝导致的电场短路,使极板清洗周期延长至3个月。
Insert a flexible heating film between the electrostatic field plates to maintain a surface temperature of 70 ℃. Prevent electric field short circuit caused by oil condensation, and extend the electrode plate cleaning cycle to 3 months.
液位智能控制
Intelligent liquid level control
集油槽配备电容式液位传感器,当油量达到80%容量时,自动启动油泵排放。避免油污溢出导致的二次污染,排放间隔误差<5%。
The oil collection tank is equipped with a capacitive liquid level sensor, which automatically starts the oil pump to discharge when the oil volume reaches 80% capacity. To avoid secondary pollution caused by oil spills, the emission interval error should be less than 5%.
四、系统协同优化:构建智能排烟生态
4、 System collaborative optimization: building an intelligent smoke exhaust ecosystem
排烟罩通过物联网技术实现与厨房设备的协同控制:
The smoke exhaust hood achieves collaborative control with kitchen equipment through IoT technology:
灶具联动控制
Stove linkage control
与商用电磁灶建立CAN总线通信,根据灶具功率实时调节排烟量。在爆炒工况下,风量自动提升40%,维持灶台区域负压状态。
Establish CAN bus communication with commercial induction cookers and adjust the exhaust volume in real-time based on the power of the stove. Under stir frying conditions, the air volume automatically increases by 40%, maintaining a negative pressure state in the stove area.
能效优化算法
Energy Efficiency Optimization Algorithm
内置PID控制算法,根据油烟浓度动态调节风机转速。在轻负荷时段,节能模式可使能耗降低35%,噪音值控制在65dB以下。
Built in PID control algorithm, dynamically adjust the fan speed according to the concentration of oil fume. During light load periods, energy-saving mode can reduce energy consumption by 35% and keep noise levels below 65dB.
预测性维护
Predictive Maintenance
通过振动传感器监测风机轴承状态,结合运行小时数,预测滤网更换周期。当剩余寿命<10%时,通过云端推送维护提醒。
Monitor the status of the fan bearings through vibration sensors and predict the replacement cycle of the filter screen based on the operating hours. When the remaining lifespan is less than 10%, maintenance reminders will be pushed through the cloud.
排烟罩通过流场重构、复合过滤、自清洁维护、系统协同四大技术支柱,构建起应对高峰期油烟量的完整解决方案。在餐饮企业后厨的极端工况下,其油烟捕集效率仍可稳定在95%以上,为厨房空气质量管理提供关键支撑。这种技术演进不仅提升了设备性能,更推动了餐饮行业向绿色、智能的方向转型升级。
The exhaust hood is built with four technical pillars: flow field reconstruction, composite filtration, self-cleaning maintenance, and system collaboration, to provide a complete solution for dealing with peak oil fume volume. Under extreme working conditions in the kitchen of catering enterprises, the oil fume capture efficiency can still remain stable at over 95%, providing key support for kitchen air quality management. This technological evolution not only improves equipment performance, but also promotes the transformation and upgrading of the catering industry towards green and intelligent direction.
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